Bold & Spicy BBQ Sauce Recipe | How to Can Homemade BBQ Sauce - The Home in Homestead (2024)

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Today we will be going over How to Make a Bold & Spicy Homemade BBQ Sauce! By taking fresh Roma Tomatoes and processing them to create a smooth tomato sauce. Then, with the addition of this combination of ingredients & seasonings, you end up with a Bold & Spicy BBQ Sauce that is great to use for recipes or to have as a condiment! This BBQ Sauce is then water bath canned so that it can be added to your pantry shelf!

This Homemade Bold & Spicy BBQ Sauce Recipe is gone over, step by step, In This Video On YouTube. Check it Out By Following The Link Below!

Bold & Spicy BBQ Sauce | Tomato Preservation | How to Can BBQ Sauce | Tips on Cleaning Nesco Roaster – YouTube

Bold & Spicy BBQ Sauce | How to Can Homemade BBQ Sauce

Bold & Spicy BBQ Sauce Recipe | How to Can Homemade BBQ Sauce - The Home in Homestead (1)

The combination of flavors in this recipe & the slow cooking of the sauce results in a Bold & Spicy Homemade BBQ Sauce created from your Tomato Harvest!

Prep Time20 minutes

Cook Time6 hours 30 minutes

Water Bath Canning Processing Time20 minutes

Total Time7 hours 10 minutes

Ingredients

  • 4 Quarts of Tomato Sauce [10 Lbs or @ 40 Roma Tomatoes]
  • 1 1/2 Cups Onion (Finely Minced) [@ 2 Medium Onions]
  • 1/2 Cup Molasses
  • 2 Cups Brown Sugar
  • 2 Cups White Vinegar (5% Acidity)
  • 1/2 Cup Worcestershire Sauce
  • 1 Pint Candied Jalapenos (Cowboy Candy) [2 Cups]
  • 1 tsp Black Pepper
  • 1 tsp Chipotle Pepper
  • 1 Tbl Mustard Powder
  • 1 Tbl Garlic Powder
  • 1 Tbl Smoked Paprika
  • 1 Tbl Salt (Canning Salt)
  • 1 tsp Liquid Smoke (Hickory Flavor)

Instructions

    1. Wash & prepare Roma Tomatoes in a Food Mill/Sauce Master/KitchenAid Food Strainer in order to remove skins & seeds, making 4 quarts of Tomato Sauce. Place into Nesco Roaster Oven or cooking pot on stove.
    2. Prepare Onion and add to Roaster Oven/Pot, stir to combine.
    3. Now add the Molasses, Brown Sugar, Vinegar, Worcestershire Sauce & Candied Jalapenos (Cowboy Candy). Stirring all ingredients until well combined.
    4. Next add the seasonings: Black Pepper, Chipotle Pepper, Mustard Powder, Garlic Powder, Smoked Paprika, Salt & Liquid Smoke. Stirring all ingredients until well combined.
    5. Turn Roaster Oven to 350 Degrees or Stovetop Pot to Medium High heat. Bring tomato mixture to a boil and continue to cook for about 30 minutes.
    6. Then use an immersion blender to create a smooth sauce like texture to the BBQ Sauce.
    7. Adjust the temperature on the Roaster oven or stove top & continue to cook until desired thickness. Stir occasionally to prevent burning or scorching.
    8. The cooking time will vary based on your preference of Bold & Spicy BBQ Sauce consistency. My preference, when using the Nesco Roaster Oven took 3 hours at 300 Degrees and 3 hours at 250 Degrees to reach desired thickness.
    9. Prior to the last 30 min of cooking, place a small amount of the Bold & Spicy BBQ Sauce onto a dish and chill in the refrigerator to help determine the thickness of the sauce once cooled.
    10. Add the Homemade Bold & Spicy BBQ Sauce to pint jars (or 1/2 pint jars), leaving a 1/2" headspace.
    11. Wipe rims of jars and place lid/ring on each jar, finger tightening the ring.
    12. Place jars into water bath canner for processing, making sure water covers the jars by an inch or two. The minimum processing time is 20 min; add time as necessary based on your altitude.
    13. Once processing is complete, let the jars sit in the water bath canner for about 5 minutes, then transfer to a towel/dish drying mat for 12-24 hours for cooling and sealing. Listen for the pings as they seal!
    14. After 12-24 hours, you can remove the rings, making sure the jars all sealed, label jars and place in a cool, dry place for storage. 50-70 degrees is optimal.
    15. If any jars did not seal, place them in the refrigerator for enjoying now!

    You can play around with the cook time of the BBQ Sauce to your preference; like Spicy BBQ Sauce that’s full of flavor? Cook as directed above. Like a sweeter or less spicy BBQ Sauce? Then try out some of my other BBQ Sauce Recipes for another take on this delicious sauce/condiment!

    This Is A tasty way to Use Tomatoes For A Great Homemade BBQ Sauce or Condiment. The combination of flavors in this recipe & the slow cooking of the Sauce results in a Bold & spicy sauce created from your tomato Harvest!

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    What Else Is Happening On The Homestead?

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    Bold & Spicy BBQ Sauce Recipe | How to Can Homemade BBQ Sauce - The Home in Homestead (2024)

    FAQs

    How to thicken homemade barbecue sauce for canning? ›

    You can use either flour or cornstarch to thicken BBQ sauce. Just mix together 2 tbsp (16 g) of flour and ¼ cup (62.5 mL) of water, or combine 1 tbsp (9 g) of cornstarch with 1 tbsp (15 mL) of water. Continue mixing the thickener until there are no lumps of flour or cornstarch.

    How to make bottled barbecue sauce spicy? ›

    Add a few glugs of Frank's RedHot or Louisiana-style Crystal. Or any other spicy condiment, really: swirl in some sambal oelek, gochujang, or harissa. Play with the smoky notes found in a can of adobo sauce, or the citrus flavors in Cuban mojo. Another source of smoky flavor: smoked paprika.

    How long does homemade vinegar BBQ sauce last? ›

    Rest and enjoy. Let the sauce sit for 24 hours before using it to allow the flavors to combine. Give it another quick shake before serving. This BBQ sauce will last up to 2 weeks in the refrigerator.

    Is it cheaper to make or buy BBQ sauce? ›

    If too spicy it can easily be adjusted but the best thing about it is, it is so much cheaper to make this sauce than it is to buy any of them from the store. Try it! You won't be dissapointed.

    How do you thicken sauce before canning? ›

    If you want it even thicker, add another can or so of tomato puree until it is thick to your likeness. Let it sit for a while! Make sure to stir every now and then. You can let it simmer anywhere between 30 minutes to 2 hours.

    What is the best thickener for canning? ›

    Clear Jel is a modified cornstarch that is recommended for canning because it doesn't lose its thickening powers after extended heating (conventional cornstarch starts to break down at high heat and also doesn't thicken high acid liquids well).

    What makes BBQ sauce taste better? ›

    To make it more flavorful

    Try adding some barbecue sauce mix, or any other seasonings you like. Some popular choices include mustard, garlic powder, paprika, salt, or brown sugar. Worcestershire sauce is also a popular additive to help with the flavor.

    Why add apple cider vinegar to barbecue sauce? ›

    When it comes to barbecue sauce, ACV brings the tanginess with an added touch of sweetness. You've got apple notes, as well as that element of cider — both welcome nuances to BBQ sauce. The needed acidity for balance is there but without all the sharp edges of white vinegar.

    What gives BBQ sauce its distinct flavor? ›

    Spices and seasonings: A variety of spices and seasonings are added to BBQ sauce to enhance its flavor. Common spices include paprika, black pepper, garlic powder, onion powder, chili powder, cayenne pepper, and mustard powder. These ingredients contribute to the distinct taste and aroma of the sauce.

    How do you preserve homemade BBQ sauce? ›

    Remove spice bag and fill hot product into clean pint or half-pint canning jars leaving ½-inch headspace. Follow manufacturer recommendations for preparation of jars and lids. Attach two-piece metal lid and process in a boiling water bath. At altitudes up to 1,000 feet, process for 20 minutes.

    How to thicken homemade barbecue sauce? ›

    The longer you cook it, the more it will reduce (or cook down), which will thicken the sauce. You can use flour. Just add 2 tablespoons of flour to 1/4 cup of cold water. Mix it well, then stir into the sauce.

    What is the base for most barbecue sauce? ›

    Barbecue sauce is one of those kitchen staples that can be used in a number of ways, including marinating meat, dipping, topping, and basting. It typically has a tomato base and a flavor that's sweet and a little bit spicy.

    What is the most popular BBQ sauce in the United States? ›

    The top 5 brands listed above account for over 60% of the total barbecue sauce market in the United States. Sweet Baby Ray's is the clear market leader, with sales of over 198 million US dollars in 2022. Stubb's and Kraft are also very popular brands, with sales of over 150 million US dollars each.

    What is the best way to thicken sauce that has become too watery? ›

    Use Flour and Water

    Combine 2 tablespoons flour with every 1/4 cup cold water and whisk until smooth. Add the mixture to your sauce over medium heat, and continue to stir and cook until you've reached your desired consistency.

    How do you make BBQ sauce more liquid? ›

    How to thin out BBQ sauce: Thin thick or sticky BBQ sauce by adding flavorful liquids like mop sauce, vinegar, alcohol like bourbon, fruit juices, pureed fruit, or beef or chicken broth.

    How do you thicken sauce without boiling it? ›

    Mix together 1 part corn starch to 2 parts water, typically 1 tablespoon cornstarch to 2 tablespoons cool water will do the trick. Stir well then add to your dish, stir well and watch your sauce thicken quickly. Beurre Manie – this is a method for you, if you don't mind adding butter to your dish.

    How can I thicken my pulled pork sauce? ›

    In a small prep bowl, add 2 tbsp water to 1 tbsp cornstarch and mix until smooth. Add cornstarch mixture to BBQ sauce in pot, whisking until well integrated. Continue to whisk until sauce thickens slightly. (Repeat cornstarch process for thicker sauce.)

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